{"id":2355,"date":"2019-06-06T11:14:19","date_gmt":"2019-06-06T01:14:19","guid":{"rendered":"https:\/\/protechwelding.com.au\/?p=2355"},"modified":"2019-06-07T12:19:55","modified_gmt":"2019-06-07T02:19:55","slug":"energy-australia_valves-replacement-access-door-installation","status":"publish","type":"post","link":"https:\/\/protechwelding.com.au\/?p=2355","title":{"rendered":"<span class=\"light\">Energy<\/span> Australia_Valves Replacement &#038; Access Door Installation"},"content":{"rendered":"<p>&nbsp;<\/p>\n<table style=\"height: 292px;\" width=\"737\">\n<tbody>\n<tr>\n<td width=\"75\">\u00a0<strong>Client<\/strong><\/td>\n<td width=\"520\">Energy Australia<\/td>\n<\/tr>\n<tr>\n<td width=\"75\"><strong>Location<\/strong><\/td>\n<td width=\"520\">Tallawarra Power Station\u00a0 (Energy Australia)<\/td>\n<\/tr>\n<tr>\n<td width=\"75\"><strong>Job Title<\/strong><\/td>\n<td width=\"520\">HRSG (Heat Recovery Steam Generator) Valve Replacement &amp; Access Door Installation<\/td>\n<\/tr>\n<tr>\n<td width=\"75\"><strong>Service<\/strong><\/td>\n<td width=\"520\">Existing valve removal (rigging), fit up, installation &amp; commissioning<\/p>\n<p>Specialised Welding (including SA335(P22) &amp; A106B) &amp; PWHT<\/p>\n<p>HRSG body cutting &amp; Access Door installation<\/p>\n<p>Evaporator tube sampling &amp; Installation<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<p><strong>Scope of Work<\/strong><\/p>\n<ul>\n<li>HRSG Valves replacement (26 pressure welds on material Gr. SA335(P22) &amp; A106B)<\/li>\n<li>PWHT (Post-Weld Heat Treatment)<\/li>\n<li>HRSG Access Door Installation (including Stainless steel welds)<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p><strong>Project Requirement<\/strong><\/p>\n<p>Extensive interaction with our client to ensure quality of finished product is in line with practical requirements, such as;<\/p>\n<p>&nbsp;<\/p>\n<ul>\n<li>Project Management Plan &amp; Approval<\/li>\n<\/ul>\n<p>Method Statement\/ Detail Program &amp; Shifting Plan<\/p>\n<p>Training, Communication &amp; Reporting<\/p>\n<p>&nbsp;<\/p>\n<ul>\n<li>QA\/QC Plan Approval &amp; Monitoring<\/li>\n<\/ul>\n<p>Welding specification (WPS, PQR, WPQ), ITP, NDT coordination &amp; Repair (if required)<\/p>\n<p>&nbsp;<\/p>\n<ul>\n<li>Safety Management Plan &amp; Execution<\/li>\n<\/ul>\n<p>Equipment testing, tagging &amp; registration, SWMS, Lifting Study<\/p>\n<p><strong>Project Resourcing<\/strong><\/p>\n<p>Workshop personnel included Coded Welders and Boilermakers. The support team included Project Management, Quality Management, Project Engineering and Project Supervisor.<\/p>\n<p><strong>Project Achievements<\/strong><\/p>\n<p>We\u2019ve proudly completed the project with high standard performance on schedule.<\/p>\n<p>Due to the nature of the high-pressure pipe installation, there were high standard requirements in Safety, Qualify and Project &amp; Schedule management.<\/p>\n<p>All procedures were qualified and approved by Energy Australia (EA) and Australian standards prior to the project commencement.<\/p>\n<ul>\n<li><strong>Zero (0) Lost Time Incident<\/strong> during the project (1,500 MHRS)<\/li>\n<li><strong>Zero failure rate<\/strong> on all welding (including SA335(P22) &amp; A106B)<\/li>\n<li>100% NDT conducted<\/li>\n<li>Project delivered on time and on budget meeting the Quality requirement<\/li>\n<li>Protech Welding Pty Ltd worked closely with the client nominated project &amp; quality engineer (consultant) to ensure all project quality requirements where exceeded for the duration of the project<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" class=\"alignleft  wp-image-2371\" src=\"https:\/\/protechwelding.com.au\/wp-content\/uploads\/2019\/06\/SOR-pick-2.png\" alt=\"SOR pick\" width=\"980\" height=\"770\" srcset=\"https:\/\/protechwelding.com.au\/wp-content\/uploads\/2019\/06\/SOR-pick-2.png 1502w, https:\/\/protechwelding.com.au\/wp-content\/uploads\/2019\/06\/SOR-pick-2-300x236.png 300w, https:\/\/protechwelding.com.au\/wp-content\/uploads\/2019\/06\/SOR-pick-2-1024x805.png 1024w\" sizes=\"(max-width: 980px) 100vw, 980px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p class=\"alignnone\"><img loading=\"lazy\" class=\"alignleft wp-image-2359\" src=\"https:\/\/protechwelding.com.au\/wp-content\/uploads\/2019\/06\/SOR-Pick2-1.png\" alt=\"SOR Pick2\" width=\"982\" height=\"866\" srcset=\"https:\/\/protechwelding.com.au\/wp-content\/uploads\/2019\/06\/SOR-Pick2-1.png 1499w, https:\/\/protechwelding.com.au\/wp-content\/uploads\/2019\/06\/SOR-Pick2-1-300x264.png 300w, https:\/\/protechwelding.com.au\/wp-content\/uploads\/2019\/06\/SOR-Pick2-1-1024x902.png 1024w\" sizes=\"(max-width: 982px) 100vw, 982px\" \/><\/p>\n","protected":false},"excerpt":{"rendered":"<p>&nbsp; \u00a0Client Energy Australia Location Tallawarra Power Station\u00a0 (Energy Australia) Job Title HRSG (Heat Recovery Steam Generator) Valve Replacement &amp; [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":2365,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[24,25,1],"tags":[],"_links":{"self":[{"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=\/wp\/v2\/posts\/2355"}],"collection":[{"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=2355"}],"version-history":[{"count":5,"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=\/wp\/v2\/posts\/2355\/revisions"}],"predecessor-version":[{"id":2372,"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=\/wp\/v2\/posts\/2355\/revisions\/2372"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=\/wp\/v2\/media\/2365"}],"wp:attachment":[{"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=2355"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=2355"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=2355"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}