{"id":3347,"date":"2021-08-10T14:00:51","date_gmt":"2021-08-10T04:00:51","guid":{"rendered":"https:\/\/protechwelding.com.au\/?p=3347"},"modified":"2021-08-18T18:28:48","modified_gmt":"2021-08-18T08:28:48","slug":"agl-bayswater-hep-spe-fac-tapping-point","status":"publish","type":"post","link":"https:\/\/protechwelding.com.au\/?p=3347","title":{"rendered":"AGL<\/span> BAYSWATER HEP & SPE\/FAC & TAPPING POINT"},"content":{"rendered":"\n

Client<\/strong>   AGL Energy Limited<\/p>\n\n\n\n

Location<\/strong> Bayswater Power Station<\/p>\n\n\n\n

Job Title<\/strong> HEP & SPE\/FAC & TAPPING POINT<\/p>\n\n\n\n

Service<\/strong>\u00a0Planning \/ Welding \/ Heat treatment \/ Scaffolding \/ Machining \/ Equipment and tool supply<\/p>\n\n\n\n

Scope of Work & Summary of Work Progress<\/strong><\/p>\n\n\n\n

Replacement of main steam drains and \u201cT\u201d section include branch and weld repairs.<\/p>\n\n\n\n

Install additional new pressure and temperature tapping points.<\/p>\n\n\n\n

Inspection to determine the ongoing fitness for services.<\/p>\n\n\n\n

(Summary of Work Progress)<\/p>\n\n\n\n

Work Description<\/strong><\/td>Total Progress<\/strong><\/td>Plan<\/strong><\/strong><\/td>Actual<\/strong><\/strong><\/td>Variance<\/strong><\/strong><\/td><\/tr>
Site Preparation<\/td>100%<\/td>100<\/strong><\/td>100<\/strong><\/td>0<\/strong><\/td><\/tr>
MS -B \u201cT\u201d replacement<\/td>100%<\/td>100<\/strong><\/td>100<\/strong><\/td>0<\/strong><\/td><\/tr>
MS-C \u201cT\u201d replacement<\/td>100%<\/td>100<\/strong><\/td>100<\/strong><\/td>0<\/strong><\/td><\/tr>
HP Bypass \u201cT\u201d replacement<\/td>100%<\/td>100<\/strong><\/td>100<\/strong><\/td>0<\/strong><\/td><\/tr>
LP Bypass \u201cT\u201d replacement<\/td>100%<\/td>100<\/strong><\/td>100<\/strong><\/td>0<\/strong><\/td><\/tr>
MS-B FW07<\/td>100%<\/td>100<\/strong><\/td>100<\/strong><\/td>0<\/strong><\/td><\/tr>
LB-01 MS<\/td>100%<\/td>100<\/strong><\/td>100<\/strong><\/td>0<\/strong><\/td><\/tr>
LB-01 HPB<\/td>100%<\/td>100<\/strong><\/td>100<\/strong><\/td>0<\/strong><\/td><\/tr>
LB-01 LPB<\/td>100%<\/td>100<\/strong><\/td>100<\/strong><\/td>0<\/strong><\/td><\/tr>
LB-01 HRH<\/td>100%<\/td>100<\/strong><\/td>100<\/strong><\/td>0<\/strong><\/td><\/tr>
Contingency (1 out of 4)<\/td>25%<\/td>20<\/strong><\/td>25<\/strong><\/td>5<\/strong><\/td><\/tr>
Tapping Point<\/td>100%<\/td>100<\/strong><\/td>100<\/strong><\/td>0<\/strong><\/td><\/tr>
SPE\/FAC<\/td>100%<\/td>90<\/strong><\/td>100<\/strong><\/td>10<\/strong><\/td><\/tr>
Total<\/strong><\/td>100%<\/strong><\/td>89.50<\/strong><\/td>91.44<\/strong><\/td>1.94<\/strong><\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

`<\/p>\n\n\n\n

Project Resourcing<\/strong><\/p>\n\n\n\n

Workshop personnel included Coded Welders and Boilermakers. The support team included Project Management, Quality Management, Project Engineer and Project Supervisor. Protech Welding putted more than 29,000 hours with Zero LTI & MTI for total duration of the work (91days).<\/p>\n\n\n\n

Man hrs<\/strong><\/td>Achievement<\/strong><\/td>Duration<\/strong><\/td><\/tr>
29,736<\/strong><\/td>ZERO LTI & MTI<\/strong><\/td>91 Days<\/strong><\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

(Health, Safety and Environment Statistics)<\/p>\n\n\n\n

No.<\/strong><\/td>Description<\/strong><\/td>Cumulative<\/strong><\/td><\/tr>
1<\/td>SIF \u2013 Serious Impact Fatality<\/td>None<\/td><\/tr>
2<\/td>LTI \u2013 Lost Time Injury<\/td>None<\/td><\/tr>
3<\/td>MTI \u2013 Medical Treatment Injury<\/td>None<\/td><\/tr>
4<\/td>FAI \u2013 First Aid Injury<\/td>1<\/td><\/tr>
5<\/td>SWA \u2013 Stop Work Authority<\/td>None<\/td><\/tr>
6<\/td>Near Miss Level 3<\/td>None<\/td><\/tr>
7<\/td>Near Miss Level 2<\/td>None<\/td><\/tr>
8<\/td>Near Miss Level 1<\/td>2<\/td><\/tr>
9<\/td>Environmental Incidents<\/td>None<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

(Health, Safety and Environment Performance (Inc. Subcontractors))<\/p>\n\n\n\n

No.<\/strong><\/td>Description<\/strong><\/td>Cumulative<\/strong><\/td><\/tr>
1<\/td>Safety Interaction<\/td>105<\/td><\/tr>
2<\/td>Group Take 5\u2019s<\/td>1,396<\/td><\/tr>
3<\/td>Passive Alcohol Test (Random)<\/td>Random<\/td><\/tr>
4<\/td>Supervisor Site Walks<\/td>65<\/td><\/tr>
5<\/td>Critical Control Check<\/td>6<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Project Achievements<\/strong><\/p>\n\n\n\n

We\u2019ve proudly completed the project with high standard performance on schedule.<\/p>\n\n\n\n

All procedures were qualified and approved by International and Australian standards prior to the project commencement<\/p>\n\n\n\n

  • Zero (0) Lost Time Incident<\/strong> during the project<\/li>
  • Project delivered on time and under budget<\/li>
  • Protech Welding Pty Ltd worked closely with the client nominated Welding engineer\/ consultant in headquarter to ensure all project quality requirements were exceeded for the duration of the project<\/li><\/ul>\n\n\n\n

    (Project Weld Achievement)<\/p>\n\n\n\n

    Description<\/strong><\/td>Total Weld Joints<\/strong> (inc MT \/ PT \/ UT)<\/td>Total DNC<\/strong><\/td>Weld Failure Rates<\/strong><\/td><\/tr>
    LB-02 \u2013 MS B & C Drain Pot T<\/td>15<\/td>–<\/td>0 %<\/td><\/tr>
    LB-02 \u2013 LP Bypass T<\/td>10<\/td>1<\/td>10 %<\/td><\/tr>
    LB-02 \u2013 MS to HP Bypass T<\/td>4<\/td>–<\/td>0 %<\/td><\/tr>
    LB-02 \u2013 MS B FW07 Repair<\/td>1<\/td>–<\/td>0 %<\/td><\/tr>
    LB-01 \u2013 Contingency MS- A<\/td>2<\/td>–<\/td>0 %<\/td><\/tr>
    MA-01 \u2013 Tapping Point<\/td>27<\/td>–<\/td>0 %<\/td><\/tr>
    CMR 235 & Valves \u2013 LAD01-01<\/td>18<\/td>–<\/td>0 %<\/td><\/tr>
    CMR 235 \u2013 LAC01-03<\/td>11<\/td>–<\/td>0 %<\/td><\/tr>
    CMR 235 \u2013 LBC01-03<\/td>4<\/td>–<\/td>0 %<\/td><\/tr>
    Total Weld Achievement<\/strong><\/td>92<\/td>1<\/td>1.08%<\/strong><\/strong><\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

    Activities<\/strong><\/p>\n\n\n\n

    • Extensive interaction with our client to ensure quality of finished product was in line with practical requirements, especially to set up the repair methodology in the beginning stage.<\/li>
    • Project and quality management<\/li><\/ul>\n\n\n\n

      (Safety KPI Activities)<\/p>\n\n\n\n

      Item No.<\/strong><\/td>Highlights Description<\/strong><\/td><\/tr>
      1<\/td>Dashpivot: Contactless Sign & Out, HSE Management Document<\/td><\/tr>
      2<\/td>Pipe Covers & Drop Zone Prevention around Floor Penetrations<\/td><\/tr>
      3<\/td>Take 5 Draw (Bunnings Voucher)<\/td><\/tr>
      4<\/td>Alcohol Tester in place<\/td><\/tr>
      5<\/td>Rigging Tool Box Arrangement & Cabinet<\/td><\/tr>
      6<\/td>Permit Board with extra slots for supporting documents<\/td><\/tr>
      7<\/td>Drop Prevention installed around work areas (Leather Blankets, plywood, Shade cloth and Uni-mesh)<\/td><\/tr>
      8<\/td>Water Station at Level 2<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

      <\/p>\n\n\n\n

      Project Images<\/strong><\/p>\n\n\n\n

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      <\/p>\n","protected":false},"excerpt":{"rendered":"

      Client   AGL Energy Limited Location Bayswater Power Station Job Title HEP & SPE\/FAC & TAPPING POINT Service\u00a0Planning \/ Welding \/ Heat treatment […]<\/p>\n","protected":false},"author":4,"featured_media":3351,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[24,34],"tags":[],"_links":{"self":[{"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=\/wp\/v2\/posts\/3347"}],"collection":[{"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=3347"}],"version-history":[{"count":9,"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=\/wp\/v2\/posts\/3347\/revisions"}],"predecessor-version":[{"id":3428,"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=\/wp\/v2\/posts\/3347\/revisions\/3428"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=\/wp\/v2\/media\/3351"}],"wp:attachment":[{"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=3347"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=3347"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/protechwelding.com.au\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=3347"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}