GE RENEWABLE_WIND MILL BLADE CLAMP FABRICATION

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Client GE RENEWABLE ENERGY
Location AUBURN, SYDNEY
Job Title FABRICATION OF BLADE CLAMP FOR WINDMILL
Service Laser cutting, Machining, Rolling for Materials

Fabrication (Fitting and welding)

Hot-dip galvanising

Materials handling

Packaging & Delivery

Scope of Work(MAR 2020)

  • Fabrication and Welding – Grade S350 as per AS 3678

Project Achievements

We’ve proudly completed the project with high standard performance as per the client’s request

  • Zero (0) Lost Time Incident during the project
  • Zero failure rate on all welding
  • Project delivered on time

Project images

 

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GE FIELDCORE_Installation of GT ECON BYPASS LINE

welding

 

 Client GE FIELDCORE INTERNATIONAL
Location SWANBANK POWERSTATION
Job Title Installation of GT ECON BYPASS LINE
Service Identify the inlet line & remove the insulation

Installation the 2-equal tee after a taking-off point

Install the MOV in the GT Econ Bypass Line (Welding – SA105 GR.B)

Paint the existing supports (Spec. HI TEMP 400)

 

Scope of Work(OCT 2019)

  • Installation and Welding (On material SA105 GR.B)

Project Resourcing

Onsite personnel included Coded Welders & Rigger & Boilermaker & Trades Assistant

Project Achievements

We’ve proudly completed the project with high standard performance as per the client’s request

  • Zero (0) Lost Time Incident during the project
  • Zero failure rate on all welding
  • Project delivered on time
  • Protech Welding Pty Ltd worked closely with the client nominated project & quality engineer (consultant)

Project images

MOB WELDING

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GE POWER CONVERSION_Wind Tower Rotor Repair

KakaoTalk_20190731_184953351

 

 Client GE POWER CONVERSION
Location COOPERS GAP WINDFARM)
Job Title Neutral Connection Repair
Service Cu-ETP Neutral Connections welding training by GE France at Nancy, France during 24th Jun ~ 27th Jul

Global Wind Organisation (GWO) Training at Mulgrave, Melbourne During 10th Jul ~ 18th Jul

Remove the insulation by GE & PW

Repair by welding with filler material

Insulate the repaired connection by GE & PW

Scope of Work

  • Rotor Repair Welding (On material CuNi)

Project Resourcing

Onsite personnel included Coded Welders

Project Achievements

We’ve proudly completed the project with high standard performance as per the client’s request

 

  • Zero (0) Lost Time Incident during the project
  • Zero failure rate on all welding
  • Project delivered on time
  • Protech Welding Pty Ltd worked closely with the client nominated project & quality engineer (consultant)

Project images

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Energy Australia_Valves Replacement & Access Door Installation

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 Client Energy Australia
Location Tallawarra Power Station  (Energy Australia)
Job Title HRSG (Heat Recovery Steam Generator) Valve Replacement & Access Door Installation
Service Existing valve removal (rigging), fit up, installation & commissioning

Specialised Welding (including SA335(P22) & A106B) & PWHT

HRSG body cutting & Access Door installation

Evaporator tube sampling & Installation

 

Scope of Work

  • HRSG Valves replacement (26 pressure welds on material Gr. SA335(P22) & A106B)
  • PWHT (Post-Weld Heat Treatment)
  • HRSG Access Door Installation (including Stainless steel welds)

 

Project Requirement

Extensive interaction with our client to ensure quality of finished product is in line with practical requirements, such as;

 

  • Project Management Plan & Approval

Method Statement/ Detail Program & Shifting Plan

Training, Communication & Reporting

 

  • QA/QC Plan Approval & Monitoring

Welding specification (WPS, PQR, WPQ), ITP, NDT coordination & Repair (if required)

 

  • Safety Management Plan & Execution

Equipment testing, tagging & registration, SWMS, Lifting Study

Project Resourcing

Workshop personnel included Coded Welders and Boilermakers. The support team included Project Management, Quality Management, Project Engineering and Project Supervisor.

Project Achievements

We’ve proudly completed the project with high standard performance on schedule.

Due to the nature of the high-pressure pipe installation, there were high standard requirements in Safety, Qualify and Project & Schedule management.

All procedures were qualified and approved by Energy Australia (EA) and Australian standards prior to the project commencement.

  • Zero (0) Lost Time Incident during the project (1,500 MHRS)
  • Zero failure rate on all welding (including SA335(P22) & A106B)
  • 100% NDT conducted
  • Project delivered on time and on budget meeting the Quality requirement
  • Protech Welding Pty Ltd worked closely with the client nominated project & quality engineer (consultant) to ensure all project quality requirements where exceeded for the duration of the project

 

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Energy Australia_HRH & IP BYPASS De-superheater Replacement

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Client Energy Australia
Location Tallawarra Power Station  (Energy Australia)
Job Title Hot ReHeat (HRH) and IP by-pass De-super Heater Replacement
Service HRH & IP Bypass De-super Heater Replacement

Specialised Welding (including Gr. P91 & P22) & PWHT

Related plant items removal and reinstatement

Scope of Work

  • Existing Pipe assembly removal and manoeuvre the new assembly
  • Install the new de-superheaters (bored, fit up & welding -Gr. P91) & PWHT (Post-Weld Heat Treatment)
  • Removal and reinstatement of the plant obstacle items

 

Project Requirement

Extensive interaction with our client to ensure quality of finished product is in line with practical requirements, such as;

 

  • Project Management Plan & Approval

Method Statement/ Detail Program & Shifting Plan

Training, Communication & Reporting

 

  • QA/QC Plan Approval & Monitoring

Welding specification (WPS, PQR, WPQ), ITP, NDT coordination & Repair (if required)

 

  • Safety Management Plan & Execution

Equipment testing, tagging & registration, SWMS, Lifting Study

Project Resourcing

Workshop personnel included Coded Welders and Boilermakers. The support team included Project Management, Quality Management, Project Engineering and Project Supervisor.

Project Achievements

We’ve proudly completed the project with high standard performance on schedule.

Due to the nature of the high-pressure pipe installation, there were high standard requirements in Safety, Qualify and Project & Schedule management.

All procedures were qualified and approved by Energy Australia (EA) and Australian standards prior to the project commencement.

  • Zero (0) Lost Time Incident during the project (4,963 MHRS)
  • Zero failure rate on all welding (including P91 & P22 )
  • 100% NDT conducted
  • Project delivered on time and on budget meeting the Quality requirement
  • Protech Welding Pty Ltd worked closely with the client nominated project & quality engineer (consultant) to ensure all project quality requirements where exceeded for the duration of the project

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IP 3

GE RENEWABLE_Wind Farm Steel Tower Repair

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Wind Farm Damaged steel tower repair 

 Client

 

GE Renewable Energy

(onshore wind department)

Location Willogoleche Wind Farm in Hallet, South Australia
Job Title Damaged steel tower section repair
Service Steel column repair

Scope of Work

Removing the defect area, Repair welding & Non-destructive Test, Repair Paint

Project Resourcing

Workshop personnel included Coded Welders and Boilermakers. The support team included Project Management, Quality Management, Project Engineering and Project Supervisor.

Project Achievements

We’ve proudly completed the project with high standard performance on schedule.

All procedures were qualified and approved by International and Australian standards prior to the project commencing

  • Zero (0) Lost Time Incident during the project
  • Zero failure rate on all welding
  • Project delivered on time and on budget
  • Protech Welding Pty Ltd worked closely with the client nominated Welding engineer/ consultant in headquarter to ensure all project quality requirements where exceeded for the duration of the project

Activities

  • Extensive interaction with our client to ensure quality of finished product was in line with practical requirements, especially to set up the repair methodology at beginning stage.
  • Project and quality management

Project Images 

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UMS_ Handrail Installation in David Jones’ Warehouse

Prep

We completed the safety handrail installation with UMS Advantage in David Jones’ warehouse located in Silverwater NSW.

The “Weldlok Balltube Handrail” system has been chosen to allow speed erection and easy modification as per site condition.

See the below for the details.

 

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NRT_Sydney Metro Northwest Construction 2017-2018

KakaoTalk_20171127_170116144

 

We participated in Sydney Metro Tunnel Construction Project and completed one of the stage from Bella Vista to Epping station within time frames.

Additionally, Boilermakers & Coded welders had completed spindle repair work as requested by Client.

All 50+ qualified tradesmen had completed RISI induction & medical test for Railway Project.

 

Location Bella Vista, Epping, Cherrybrook, Showground, Castle Hill
Job Title Sydney Metro Northwest Construction
Duration 8 months from Aug 2017 – April 2018
Service Tunnelling – Installation of the railway tracks, track slab and etc
Scope of Work Tunnelling work from Bella Vista to Epping as part of Stage 1 of Sydney Metro
Project Resourcing

 

50+ personnel, especially Trades Assistant and Coded Welders & Boilermakers included for spindle repair work.

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GE_Tallawarra Flexi Suite(FS4) Installation 2018

KakaoTalk_20181020_123659694

Flexi Suite (FS4) Installation and Tie-in

 

Client Energy Australia, General Electrics
Location Tallawarra Power Station  (Energy Australia)
Job Title Flexi Suite (FS4) Installation
Service Specialised Welding (Gr. P91) & Fabrication

Scope of Work

Flexi Suite Pipe Welding (Gr. P91) / Fuel Gas Modification

Condensate Drain Tie-in / Local Pipe supports / Hydraulic Test

Project Resourcing

Workshop personnel included Coded Welders and Boilermakers. The support team included Project Management, Quality Management, Project Engineering and Project Supervisor.

Project Achievements

We’ve proudly completed the project with high standard performance on schedule.

Due to the nature of the high-pressure pipe installation, there were high standard requirements in Safety, Qualify and Project & Schedule management.

All procedures were qualified and approved by International and Australian standards prior to the project commencing

  • Zero (0) Lost Time Incident during the project (3,050 MHRS)
  • Zero failure rate on all welding (108 welding joints- ASTM A335, P91 Grade)
  • 100% Radiology Test (RT) conducted
  • Project delivered on time and on budget even with the additional scope of work
  • Complete conformance to AS1210-2010 Class 1
  • Protech Welding Pty Ltd worked closely with the client nominated International Welding engineer/ consultant to ensure all project quality requirements where exceeded for the duration of the project

Activities

  • Extensive interaction with our client to ensure the quality of the finished product was in line with practical requirements, such as;
    • Site Survey, Material Receiving Inspection, Addition Purchase Order & Fabrication
  • Project and quality management

Project Images

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GE_ALSTOM 2018 Tallawarra HP DRUM replacement

KakaoTalk_20180402_114737699

High-Pressure Drum replacement and Pipes re-connection

 Client General Electrics
Location Tallawarra Power Station  (Energy Australia)
Job Title HP Drum Replacement
Service Pressure Vessels, Specialised Welding & Fabrication

Scope of Work

High Pressure drum replacement / Pipes Re-connection & Fabrication

Repair & add the valves / Adjacent structure reinforcement

Project Resourcing

Workshop personnel included Coded Welders and Boilermakers. The support team included Project Management, Quality Management, Project Engineering and Project Supervisor.

Project Achievements

We’ve proudly completed the project with high standard performance on schedule.

Due to the nature of the high-pressure drum handling, there were high standard requirements in Safety, Qualify and Project & Schedule management.

All procedures were qualified and approved by International and Australian clients prior to the project commencing

  • Zero (0) Lost Time Incident during the project (120days approx. 30-40 Manpower)
  • Zero failure rate on all welding; only one minor defect found out of 106 welding joints
  • 100% NDT conducted
  • Project delivered on time and on budget
  • Complete conformance to AS1210-2010 Class 1
  • Protech Welding Pty Ltd worked closely with the client nominated International Welding engineer/ consultant to ensure all project quality requirements where exceeded for the duration of the project

Activities

  • Project and quality management
  • Extensive interaction with our client to ensure a quality of the finished product was in line with practical requirements
  • Coordination of multiple subcontractors including, Lifting, NDR and Reinstatement.
  • Liaise with the client to ensure Manufacturers Data Report (MDR) contained the information required for future reference including as-built information and drawing updates.

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