EA HRSG/GT Exhaust/CUI repairs

 

Client ENERGY AUSTRALIA
Location TALLAWARRA POWER STATION
Job Title HRSG / GT EXHAUST / CUI REPAIRS
Service SPECIALIZED WELDING (Including Gr.S/S & P22)

Scope of Work

  •  HRSG pendant Hdr. Boxes Repair/ Replacement (Baffle, drain pot)
  •  HRSG casing (Various Repair)
  •  HRSG Cui Piping + Valve replacement (A106b sch.80)
  •  GT Outlet Duct Flow Liner Repair – Gas sampling Tube replacement (S/S 3/4”)
  •  Inspection Door Seal Replacement / Repair

Project Requirement
Extensive interaction with our client to ensure the quality of the finished product is in line with practical requirements, such as;

  • QNQC Plan Approval & Monitoring

Welding specification (WPS, PQR, WPQ), ITP, NDT coordination & Repair (if required)

  • Safety Management Plan & Execution

Equipment testing, Tagging & Registration, SWMS, Lifting study

Project Resourcing

Workshop personnel included Coded Welders and Boilermakers. The support team included Project management Quality Management. Project Engineering and Project Supervisor.

Project Achievements

We’ve proudly completed the project with high standard performance on schedule.

Due to the nature of the high-pressure pipe installation, there were high standard requirements in Safety and Qualify project.

Schedule management

All procedures were qualified and approved by energy Australia and Australian standards prior to the project commencement.

  • Zero (0) Lost Time incident during the project
  • Zero failure rate on all welding

 

 

GE RENEWABLE_WIND MILL BLADE CLAMP FABRICATION

Client GE RENEWABLE ENERGY
Location AUBURN, SYDNEY
Job Title FABRICATION OF BLADE CLAMP FOR WINDMILL
Service Laser cutting, Machining, Rolling for Materials

Fabrication (Fitting and welding)

Hot-dip galvanising

Materials handling

Packaging & Delivery

Scope of Work(MAR 2020)

  • Fabrication and Welding – Grade S350 as per AS 3678

Project Achievements

We’ve proudly completed the project with high standard performance as per the client’s request

  • Zero (0) Lost Time Incident during the project
  • Zero failure rate on all welding
  • Project delivered on time

Project images

 

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WELDING PACK2 GAL

 

 

 

 

 

 

 

GE FIELDCORE_Installation of GT ECON BYPASS LINE

 

 Client GE FIELDCORE INTERNATIONAL
Location SWANBANK POWERSTATION
Job Title Installation of GT ECON BYPASS LINE
Service Identify the inlet line & remove the insulation

Installation the 2-equal tee after a taking-off point

Install the MOV in the GT Econ Bypass Line (Welding – SA105 GR.B)

Paint the existing supports (Spec. HI TEMP 400)

 

Scope of Work(OCT 2019)

  • Installation and Welding (On material SA105 GR.B)

Project Resourcing

Onsite personnel included Coded Welders & Rigger & Boilermaker & Trades Assistant

Project Achievements

We’ve proudly completed the project with high standard performance as per the client’s request

  • Zero (0) Lost Time Incident during the project
  • Zero failure rate on all welding
  • Project delivered on time
  • Protech Welding Pty Ltd worked closely with the client nominated project & quality engineer (consultant)

Project images

MOB WELDING

INSTALCOMP

GE POWER CONVERSION_Wind Tower Rotor Repair

 

 Client GE POWER CONVERSION
Location COOPERS GAP WINDFARM)
Job Title Neutral Connection Repair
Service Cu-ETP Neutral Connections welding training by GE France at Nancy, France during 24th Jun ~ 27th Jul

Global Wind Organisation (GWO) Training at Mulgrave, Melbourne During 10th Jul ~ 18th Jul

Remove the insulation by GE & PW

Repair by welding with filler material

Insulate the repaired connection by GE & PW

Scope of Work

  • Rotor Repair Welding (On material CuNi)

Project Resourcing

Onsite personnel included Coded Welders

Project Achievements

We’ve proudly completed the project with high standard performance as per the client’s request

 

  • Zero (0) Lost Time Incident during the project
  • Zero failure rate on all welding
  • Project delivered on time
  • Protech Welding Pty Ltd worked closely with the client nominated project & quality engineer (consultant)

Project images

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Energy Australia_Valves Replacement & Access Door Installation

 

 Client Energy Australia
Location Tallawarra Power Station  (Energy Australia)
Job Title HRSG (Heat Recovery Steam Generator) Valve Replacement & Access Door Installation
Service Existing valve removal (rigging), fit up, installation & commissioning

Specialised Welding (including SA335(P22) & A106B) & PWHT

HRSG body cutting & Access Door installation

Evaporator tube sampling & Installation

 

Scope of Work

  • HRSG Valves replacement (26 pressure welds on material Gr. SA335(P22) & A106B)
  • PWHT (Post-Weld Heat Treatment)
  • HRSG Access Door Installation (including Stainless steel welds)

 

Project Requirement

Extensive interaction with our client to ensure quality of finished product is in line with practical requirements, such as;

 

  • Project Management Plan & Approval

Method Statement/ Detail Program & Shifting Plan

Training, Communication & Reporting

 

  • QA/QC Plan Approval & Monitoring

Welding specification (WPS, PQR, WPQ), ITP, NDT coordination & Repair (if required)

 

  • Safety Management Plan & Execution

Equipment testing, tagging & registration, SWMS, Lifting Study

Project Resourcing

Workshop personnel included Coded Welders and Boilermakers. The support team included Project Management, Quality Management, Project Engineering and Project Supervisor.

Project Achievements

We’ve proudly completed the project with high standard performance on schedule.

Due to the nature of the high-pressure pipe installation, there were high standard requirements in Safety, Qualify and Project & Schedule management.

All procedures were qualified and approved by Energy Australia (EA) and Australian standards prior to the project commencement.

  • Zero (0) Lost Time Incident during the project (1,500 MHRS)
  • Zero failure rate on all welding (including SA335(P22) & A106B)
  • 100% NDT conducted
  • Project delivered on time and on budget meeting the Quality requirement
  • Protech Welding Pty Ltd worked closely with the client nominated project & quality engineer (consultant) to ensure all project quality requirements where exceeded for the duration of the project

 

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SOR Pick2

Energy Australia_HRH & IP BYPASS De-superheater Replacement

 

Client Energy Australia
Location Tallawarra Power Station  (Energy Australia)
Job Title Hot ReHeat (HRH) and IP by-pass De-super Heater Replacement
Service HRH & IP Bypass De-super Heater Replacement

Specialised Welding (including Gr. P91 & P22) & PWHT

Related plant items removal and reinstatement

Scope of Work

  • Existing Pipe assembly removal and manoeuvre the new assembly
  • Install the new de-superheaters (bored, fit up & welding -Gr. P91) & PWHT (Post-Weld Heat Treatment)
  • Removal and reinstatement of the plant obstacle items

 

Project Requirement

Extensive interaction with our client to ensure quality of finished product is in line with practical requirements, such as;

 

  • Project Management Plan & Approval

Method Statement/ Detail Program & Shifting Plan

Training, Communication & Reporting

 

  • QA/QC Plan Approval & Monitoring

Welding specification (WPS, PQR, WPQ), ITP, NDT coordination & Repair (if required)

 

  • Safety Management Plan & Execution

Equipment testing, tagging & registration, SWMS, Lifting Study

Project Resourcing

Workshop personnel included Coded Welders and Boilermakers. The support team included Project Management, Quality Management, Project Engineering and Project Supervisor.

Project Achievements

We’ve proudly completed the project with high standard performance on schedule.

Due to the nature of the high-pressure pipe installation, there were high standard requirements in Safety, Qualify and Project & Schedule management.

All procedures were qualified and approved by Energy Australia (EA) and Australian standards prior to the project commencement.

  • Zero (0) Lost Time Incident during the project (4,963 MHRS)
  • Zero failure rate on all welding (including P91 & P22 )
  • 100% NDT conducted
  • Project delivered on time and on budget meeting the Quality requirement
  • Protech Welding Pty Ltd worked closely with the client nominated project & quality engineer (consultant) to ensure all project quality requirements where exceeded for the duration of the project

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IP 3

GE RENEWABLE_Wind Farm Steel Tower Repair

Wind Farm Damaged steel tower repair 

 Client

 

GE Renewable Energy

(onshore wind department)

Location Willogoleche Wind Farm in Hallet, South Australia
Job Title Damaged steel tower section repair
Service Steel column repair

Scope of Work

Removing the defect area, Repair welding & Non-destructive Test, Repair Paint

Project Resourcing

Workshop personnel included Coded Welders and Boilermakers. The support team included Project Management, Quality Management, Project Engineering and Project Supervisor.

Project Achievements

We’ve proudly completed the project with high standard performance on schedule.

All procedures were qualified and approved by International and Australian standards prior to the project commencing

  • Zero (0) Lost Time Incident during the project
  • Zero failure rate on all welding
  • Project delivered on time and on budget
  • Protech Welding Pty Ltd worked closely with the client nominated Welding engineer/ consultant in headquarter to ensure all project quality requirements where exceeded for the duration of the project

Activities

  • Extensive interaction with our client to ensure quality of finished product was in line with practical requirements, especially to set up the repair methodology at beginning stage.
  • Project and quality management

Project Images 

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